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Farsoon Technologies first launched Flight Technology, or Fiber Mild Know-how in 2019, providing ‘industry-leading’ manufacturing charges with plastic laser powder mattress fusion. In 2021, the Dual-Laser configuration of the Flight 403P system was introduced with even larger productiveness.
The Flight HT403P system at Sofos Robotics Co, is used for industrial tasks equivalent to prototyping and collection manufacturing utilizing a spread of application-specific engineering supplies.
Sofos Robotics initially entered the world of additive manufacturing to enhance the parts that it wanted for automation cells equivalent to customized brackets and mounting plates, half nests and gripper fingers. The corporate started with FDM machines, printing parts for itself and for a small variety of purchasers.
John Huster, President of Sofos Robotics, mentioned: “As our enterprise grew, we received to the purpose the place we knew FDM wasn’t going to have the ability to produce the amount of components we would have liked quick sufficient. We began different applied sciences and selected the Farsoon Flight machine because of its velocity and suppleness.”
Huster famous the scale of the construct quantity, printing velocity, and the open materials/parameter platform, as key causes for shifting over to the Farsoon system. He additionally said that the machine had a more cost effective service bundle than different methods the corporate was .
A case that was referred to when speaking about the advantages of the brand new machine was the manufacturing of a customized ESD protected nylon guard. To be environmentally pleasant, the corporate had to make use of an ESD protected materials. Previous to adopting AM into its manufacturing course of, Sofos would have made the guards from stainless-steel and weld the 2 halves collectively.
“The purchasers needed a brand new single piece resolution to scale back the failure price. Utilizing the Farsoon Flight machine together with an ESD protected nylon materials from BASF, now we have been capable of present them with a structurally built-in resolution at a decrease price and quicker turnaround,” mentioned Huster. “Earlier than we had the Farsoon machine it might take considered one of our FDM machines 12 hours to print one guard. We at the moment are capable of print 12 guards plus a full set of accompanying brackets in the identical period of time.”
Huster mentioned: “It’s good to have the ability to management so many parameters equivalent to: working temperature, laser scan energy, scanning distance, and so on. The open platform permits us to assign totally different parameters to every half within the construct and take a look at a number of combos to seek out the proper recipe. A good thing about the machine to Sofos was the flexibility so as to add or take out components whereas the machines are printing.
Sofos examined a lot of BASF supplies, equivalent to PA11 ESD, TPU and PA6 Mineral stuffed supplies, and plans to make use of extra BASF supplies sooner or later. Future tasks that the corporate are utilizing TPU with are customized suction cups and customized pendant controller guards.
“I started working with the Sofos group on a number of supplies together with our PA11 ESD,” mentioned Jeremy Vos, Enterprise Growth Supervisor of BASF Corp. “It was nice to work with an agile group and assist them shortly deploy buyer options.”
Farsoon Applied sciences has been at IMTS 2022 in Chicago this week and is there till the top of the present on Saturday 17 September. The corporate has been displaying the BASF Ultrasint PA11 ESD and Ultrasint PA11 Black CF components produced by the Flight know-how.
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